Stepper motor control with the PIC

Original Assignment

The project is to use an interrupt to achieve stepper motor control along arbitrary motion profiles (e.g., mathematical functions of time, including constant velocity profiles). For example, if your interrupt is at 1 ms, you can compare your desired step count at the current time to the desired step count at the current time and step the motor forward, backward, or not at all, as appropriate. A simpler variant of this is constant speed control: the main program sets the speed, and the interrupt determines whether or not to step the motor at each interrupt time. Your documentation must provide evidence that the interrupt service routine always completes in less time than the time between interrupts (e.g., you can use the oscilloscope and look at a pin going high at the beginning of the ISR and low at the end).

Also, stepper motors tend to have relatively low torque, but are capable of high speeds. To improve the torque, we can add a gearhead or other transmission element. It is convenient to have the motor and gearhead in a single package, so if you see a relatively inexpensive stepper motor + gearhead combination in an appropriate size, let us know!

Circuit

Wiring Up The L293B

Wiring diagram for the L293B

A DIP16-L293B quad push pull driver is used to control the two windings for the bipolar stepper motor. The provided battery pack for your Mechatronics Lab Kit with the 5V regulator connects into pin 16, the logic supply voltage. A +8.6V voltage from the available power supply handled the necessary voltage to power the motor itself, and feeds into pin 8.

The PIC's output channels RD0-RD3 wire directly into the L293B's four inputs. The blue and red wires pertaining to one set of windings connect to pins 3 and 5 of the L293B, and the white and yellow wires for the other half go to pins 11 and 14. The remaining pins 4,5,12 and 13 all connect to a common ground.

A spec sheet for the L293B can be found here. [1]

Adjusting The Speed With A Trimpot

Potentiometer for manual speed and direction control

A convenient method of providing a varying input for the stepper motor is with a trimpot, or potentiometer. This circuit utilized a 10k Ohm trimpot to control the speed of the stepper motor along with the direction. For this case, it will serve as a voltage divider, with the wiper connected to the analog input for the PIC. Zero voltage and the max +5V will emulate maximum speed for forwards and backwards directions, with the capability of slower intermediate speeds. The +2.5V threshold will switch the direction for the motor.

Completed Circuit

The resultant circuit should look like the image to the right. Note the wiring pairs for the stepper.

Completed circuit